HD1200 Sanitary napkin production machine

Pad construction sets the machine configuration

HD1200 produces sanitary napkins or pads from several thin layers. Topsheet, acquisition layer, absorbent core, backsheet, release paper, wings and individual wrapper must stay registered through cutting and transfer. The signed sample should identify which of these features are standard and which require optional stations.

Materials and the route through the machine

The process route for this sanitary product line is layer feeding, core preparation, shape cutting, adhesive and release-paper application, individual wrapping and pack transfer. The material list below should be read as a handling plan: roll condition, width, splice, tension and adhesive response matter as much as the material name.

• Topsheet NW: confirm grade, width, basis weight, winding direction and splice behavior.
• Fluff pulp: record supplier grade, target dosage or basis weight, and the approved lot.
• SAP: record supplier grade, target dosage or basis weight, and the approved lot.
• Backsheet: confirm grade, width, basis weight, winding direction and splice behavior.
• Back release paper: check width, release or peel behavior, winding direction and final position.
• Pouch film: confirm grade, width, basis weight, winding direction and splice behavior.
• Easy tape: check width, release or peel behavior, winding direction and final position.

Technical specifications for HD1200

These HD1200 values are useful for comparison, but the final contract should tie them to product size, materials, utilities and the production handover readiness test condition.

Preparing the factory around the line

The equipment drawing should be read as a working floor plan. Roll loading, pulp and SAP supply, waste removal, maintenance access and finished-product movement all compete for space. For HD1200, the practical aim is to prepare recipes, operator checks, spare parts and quality records for routine pad production. The result should be visible on finished product, not simply written as another control item in a quotation.

• Confirm electrical, air, extraction and environmental responsibilities.
• Draw incoming-material and finished-product traffic routes.
• Leave clear space for roll changes, cleaning and tooling work.
• Assign owners for installation, commissioning and operator training.

Control system and line boundaries

The HD1200 description includes servo drive, HMI recipe handling, tension control, web guiding and safety protection. Their value for production handover readiness becomes clearer when they are discussed through the product stations below.

What to settle before the final configuration

For HD1200, most scope disputes begin with a product feature or downstream responsibility that was assumed rather than written. The input pack should make it possible to prepare recipes, operator checks, spare parts and quality records for routine pad production before commissioning. HAINA uses this information to keep the HD1200 quotation and the production handover readiness test on the same product basis.

1. Provide one signed sanitary napkin or pantyliner with its selected individual wrap sample for every planned size or pack.
2. List material suppliers, grades, roll data, adhesives and permitted substitutes.
3. Mark the critical product checks: pad shape, layer alignment, adhesive position, release-paper placement, wrapper appearance.
4. Confirm utilities, floor plan, material loading, waste removal and downstream ownership.
5. Write the production trial around production handover readiness, including duration, sampling and stop records.

Common questions about HD1200

Project fit and next technical step

A sound HD1200 proposal keeps the product sample, recorded specifications and supply boundary in the same conversation. HAINA can then configure the line, trial the actual materials and leave operators with settings and evidence that belong to the product they will run.