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WSJ1000 fully automatic sanitary pad machine

fully automatic sanitary pad machine
sanitary pad machine
Product Details:
Place of Origin: CHINA
Brand Name: HAINA
Configuration: Confirmed per project
Model Number: WSJ1000-fully automatic sanitary pad machine
Payment & Shipping Terms:
Order Scope: Confirmed equipment modules
Quotation: Based on product and automation scope
Export Packing: Confirmed in offer
Lead Time: Confirmed in contract
Payment Terms: Confirmed in contract
Delivery Scope: Confirmed in technical agreement
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Changeover objective

Move from one approved sanitary pad recipe to another without losing control of tooling, material paths, registration or pack settings.

The WSJ1000 record lists servo drive, HMI recipe handling, tension control, web guiding and safety protection. Those features can support repeatable changeovers, but they do not remove the need for a controlled product file. The page records a 1,000 ppm design speed and an 800-900 ppm stable working range; a new format should reach its contracted condition only after first-off samples pass the agreed checks.

HAINA sanitary napkin production line equipment reference
Plan the change path by station so removed parts and new settings remain traceable.

Inputs that must be ready before shutdown

Product fileDrawing, tolerances, layer construction and retained approved sample
Material fileRoll widths, core route, release papers, adhesives and pouch film
Change setNamed tooling and mechanical parts for the target format
Recipe fileAuthorized servo, tension, cut, registration and pack values

Seven controlled changeover steps

  1. Close the previous campaign

    Record the last accepted sample, recipe, counters and unresolved observations before material is removed.

  2. Make the line safe

    Use the approved shutdown and lockout procedure before guarded access or mechanical replacement.

  3. Clear and identify

    Remove leftover webs and products, clean the relevant route and label reusable material so it is not confused with the next recipe.

  4. Install the target setup

    Fit only the documented change parts and confirm their identity against the controlled list.

  5. Thread the selected materials

    Route the chosen topsheet, absorbent layers, backsheet, release papers and wrapper through the correct stations.

  6. Load and verify the recipe

    Confirm servo phase, tension references, guiding positions, cut timing and wrapping values before acceleration.

  7. Approve the first-off product

    Measure and inspect samples against the target drawing, then release production under the agreed approval authority.

Material decisions change the work content

The archived list includes topsheet nonwoven or PPF, fluff pulp, SAP, ADL nonwoven, tissue, backsheet, back and wing release papers, pouch film, easy tape, airlaid paper, SAP paper, hydrophobic nonwoven and two adhesive functions. A format change that also changes surface material, absorbent route or wrapper should be treated as a broader process change. It may require new tension, guiding, dosing, bonding and print-registration checks rather than only a tooling swap.

First-off approval matrix

CheckComparison pointRelease record
Pad geometrySigned drawing and retained sampleMeasured first-off samples
Layer registrationApproved constructionOpened-pad inspection
Release-paper positionBack and wing adhesive zonesPosition measurements
Individual wrapPouch-film and easy-tape standardWrapped sample and print-mark check
Downstream countContracted packing recipeStack and bag verification

Return to production without hiding startup loss

Accelerate in planned stages and keep changeover waste separate from normal rejection if that is how the contract defines performance. The source states at least 85% efficiency and no more than 3% rejection, but it does not define whether changeover is inside those formulas. Agree the accounting method before using either value to compare shifts or suppliers.

Recorded machine frame30 m x 6 m x 3 m380 V, 50 Hz220 kW0.6-0.8 MPa55 tons

Changeover FAQs

Does digital size change mean no mechanical parts are changed?

No such conclusion is supported by the archived page. Digital settings may coordinate the recipe, while the required tooling and mechanical changes must be listed for each format.

When is a new format ready for the stable-speed test?

After first-off approval, controlled acceleration and confirmation that product, wrap and downstream count remain within the agreed criteria.

Should material substitutions be included in the same changeover record?

Yes. Record them explicitly because roll behavior, absorbent feed, adhesion and wrapper registration can change even when pad dimensions stay the same.

Changeover conclusion

A short change is useful only when it is repeatable and auditable. HAINA and the operating team should maintain one change sheet per approved product family, with parts, settings, samples and release signatures linked to the exact WSJ1000 recipe.

WSJ1000-fully automatic sanitary pad machine

Dimensions(L×W×H8)

30m*6m*3m

Design Speed:

1000ppm

Stable Working Speed:

800-900ppm

Rejection Rate:

≤3%

Efficiency:

≥85%

Power Source:

380V,50HZ

Machine Capacity:

220KW

Air Pressure:

0.6-0.8Mpa

Machine Weight:

55 tons


Fully Automatic Sanitary Pad Machine Product Description:

The Fully Automatic Sanitary Pad Machine is an innovative and advanced product designed to revolutionize the sanitary pad manufacturing industry.   This cutting-edge machine combines state-of-the-art technology with precision engineering to produce high-quality sanitary pads efficiently and effortlessly.

Fully Automatic Sanitary Pad Machine Technical Features:
1.   Automated Production: The fully automatic sanitary pad machine is equipped with advanced robotics and computerized systems, ensuring a seamless and uninterrupted production process.   It eliminates the need for manual intervention, resulting in enhanced productivity and efficiency.
2.   High Precision: With its precise measurement and control mechanisms, this machine ensures that each sanitary pad is manufactured with consistent quality and dimensions.   The advanced sensors and feedback systems ensure minimal wastage and optimal material utilization.
3.   Versatility: The machine is designed to accommodate various sizes, shapes, and designs of sanitary pads, making it highly versatile for different market requirements.   It can be easily adjusted to produce different types of sanitary pads, including regular, overnight, and ultra-thin variants.
Fully Automatic Sanitary Pad Machine Product Application:
The Fully Automatic Sanitary Pad Machine finds wide application in the feminine hygiene industry.   It enables manufacturers to produce sanitary pads on a large scale, catering to the growing demand for hygienic and high-quality menstrual products.   The machine can be used by both established manufacturers and new entrants wanting to establish Fully Automatic Sanitary Pad Machine themselves in this market.  Main Functions:
1.   Material Feeding and Cutting: The machine precisely feeds and cuts the absorbent core, top sheet, and bottom layer materials to the required lengths, ensuring accurate dimensions and uniformity.
2.   Core Assembly: It assembles the different layers of the sanitary pad, including the absorbent core, acquisition layer, and backsheet, in a precise and efficient manner.   The machine ensures proper alignment and placement of each layer.
3.   Sealing and Wrapping: The fully automatic sanitary pad machine seals the edges of the sanitary pads and wraps them individually, maintaining hygiene and preventing contamination.   The sealed pads are packed into the final packaging, ready for distribution.
Fully Automatic Sanitary Pad Machine Precautions:
1.   Regular Maintenance: It is essential to perform regular maintenance on the machine to ensure smooth operation and prevent any downtime.   Cleaning, lubrication, and inspection of components should be carried out as per the manufacturer's guidelines.
2.   Operator Training: Operators should be adequately trained to operate and maintain the fully automatic sanitary pad machine.   This ensures proper handling, reduces the chances of errors, and maximizes productivity.
3.   Safety Measures: The machine should be operated with proper safety precautions in place, such as emergency stop buttons, safety guards, and protective equipment, to prevent accidents and ensure the well-being of operators.  
In conclusion, the Fully Automatic Sanitary Pad Machine offers a comprehensive solution for efficient and high-quality sanitary pad production.   With its advanced technology, versatility, and precise functionality, this machine is an indispensable asset for manufacturers in the feminine hygiene industry.

WSJ1000-fully automatic sanitary pad machine

No. Raw materials
1 Topsheet(NW or PPF)
2 Fluff pulp
3 SAP
4 ADL N.W.
5 Tissue
6 Backsheet
7 Back release paper
8 Wings release paper
9 Pouch film
10 Easy tape
11 Air laid paper
12 SAP Paper
13 Hydrophobic N.W.
14 Construction glue
15 Position glue
sanitary pad machine

Related Resource


HAINA Machinery Manufacturer Advantage

HAINA Is Professional Manufacturer Of WSJ1000 fully automatic sanitary pad machine In China,
The company was founded through one group of technicians and designers with experience in the production of machines for baby diapers,
incontinence adult diapers, lady sanitary napkins and panty liners.
Customized Design
Global Presence
Advanced Technology
Efficiency and Productivity
WSJ1000 fully automatic sanitary pad machine Related Services
Remote monitoring and diagnostics
With advanced technology, we offer remote monitoring and diagnostics services, allowing us to detect and resolve issues with your diaper machine remotely, saving you time and resources.
Efficiency analysis and improvement
We analyze your production process to identify bottlenecks and inefficiencies, providing recommendations for improvement to optimize your diaper machine's performance.
Preventive maintenance
Regular maintenance is crucial for the smooth operation of your diaper machine. Our service includes scheduled inspections and maintenance to prevent breakdowns.

Customer Reviews

   

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   The support team behind the Feminine Napkin Machine is top-notch


Laura M  2024-05-31

The support team behind the Feminine Napkin Machine is top-notch,They provided excellent training and assistance when we needed it
   The Feminine Napkin Machinehigh-quality products consistently


Rachel W  2024-05-31

The Feminine Napkin Machine is a game-changer for our business. It's efficient, reliable, and produces high-quality products consistently
   easy it is to operate the Feminine Napkin Machine


Amanda K  2024-05-31

I love how easy it is to operate the Feminine Napkin Machine. It has increased our production capacity significantly
   Feminine Napkin Machine a game-changer for us


Sarah L  2024-05-31

We've seen a significant increase in our production output since incorporating this Feminine Napkin Machine into our operations. It's a game-changer for us
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Contact US
Manufacturer Address:222 Qiantong Road, Anhai Town, Jinjiang City, Fujian Province, China
Sale Tel: +86-17750870135
MP/Whatapp: +86-17750870135
Email: marketing@fjhaina.com

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