Move from one approved sanitary pad recipe to another without losing control of tooling, material paths, registration or pack settings.
The WSJ1000 record lists servo drive, HMI recipe handling, tension control, web guiding and safety protection. Those features can support repeatable changeovers, but they do not remove the need for a controlled product file. The page records a 1,000 ppm design speed and an 800-900 ppm stable working range; a new format should reach its contracted condition only after first-off samples pass the agreed checks.

Record the last accepted sample, recipe, counters and unresolved observations before material is removed.
Use the approved shutdown and lockout procedure before guarded access or mechanical replacement.
Remove leftover webs and products, clean the relevant route and label reusable material so it is not confused with the next recipe.
Fit only the documented change parts and confirm their identity against the controlled list.
Route the chosen topsheet, absorbent layers, backsheet, release papers and wrapper through the correct stations.
Confirm servo phase, tension references, guiding positions, cut timing and wrapping values before acceleration.
Measure and inspect samples against the target drawing, then release production under the agreed approval authority.
The archived list includes topsheet nonwoven or PPF, fluff pulp, SAP, ADL nonwoven, tissue, backsheet, back and wing release papers, pouch film, easy tape, airlaid paper, SAP paper, hydrophobic nonwoven and two adhesive functions. A format change that also changes surface material, absorbent route or wrapper should be treated as a broader process change. It may require new tension, guiding, dosing, bonding and print-registration checks rather than only a tooling swap.
| Check | Comparison point | Release record |
|---|---|---|
| Pad geometry | Signed drawing and retained sample | Measured first-off samples |
| Layer registration | Approved construction | Opened-pad inspection |
| Release-paper position | Back and wing adhesive zones | Position measurements |
| Individual wrap | Pouch-film and easy-tape standard | Wrapped sample and print-mark check |
| Downstream count | Contracted packing recipe | Stack and bag verification |
Accelerate in planned stages and keep changeover waste separate from normal rejection if that is how the contract defines performance. The source states at least 85% efficiency and no more than 3% rejection, but it does not define whether changeover is inside those formulas. Agree the accounting method before using either value to compare shifts or suppliers.
No such conclusion is supported by the archived page. Digital settings may coordinate the recipe, while the required tooling and mechanical changes must be listed for each format.
After first-off approval, controlled acceleration and confirmation that product, wrap and downstream count remain within the agreed criteria.
Yes. Record them explicitly because roll behavior, absorbent feed, adhesion and wrapper registration can change even when pad dimensions stay the same.
A short change is useful only when it is repeatable and auditable. HAINA and the operating team should maintain one change sheet per approved product family, with parts, settings, samples and release signatures linked to the exact WSJ1000 recipe.
WSJ1000-fully automatic sanitary pad machine
|
Dimensions(L×W×H8) |
30m*6m*3m |
|
Design Speed: |
1000ppm |
|
Stable Working Speed: |
800-900ppm |
|
Rejection Rate: |
≤3% |
|
Efficiency: |
≥85% |
|
Power Source: |
380V,50HZ |
|
Machine Capacity: |
220KW |
|
Air Pressure: |
0.6-0.8Mpa |
|
Machine Weight: |
55 tons |
Fully Automatic Sanitary Pad Machine Product Description:
The Fully Automatic Sanitary Pad Machine is an innovative and advanced product designed to revolutionize the sanitary pad manufacturing industry. This cutting-edge machine combines state-of-the-art technology with precision engineering to produce high-quality sanitary pads efficiently and effortlessly.
Fully Automatic Sanitary Pad Machine Technical Features:
1. Automated Production: The fully automatic sanitary pad machine is equipped with advanced robotics and computerized systems, ensuring a seamless and uninterrupted production process. It eliminates the need for manual intervention, resulting in enhanced productivity and efficiency.
2. High Precision: With its precise measurement and control mechanisms, this machine ensures that each sanitary pad is manufactured with consistent quality and dimensions. The advanced sensors and feedback systems ensure minimal wastage and optimal material utilization.
3. Versatility: The machine is designed to accommodate various sizes, shapes, and designs of sanitary pads, making it highly versatile for different market requirements. It can be easily adjusted to produce different types of sanitary pads, including regular, overnight, and ultra-thin variants.
Fully Automatic Sanitary Pad Machine Product Application:
The Fully Automatic Sanitary Pad Machine finds wide application in the feminine hygiene industry. It enables manufacturers to produce sanitary pads on a large scale, catering to the growing demand for hygienic and high-quality menstrual products. The machine can be used by both established manufacturers and new entrants wanting to establish Fully Automatic Sanitary Pad Machine themselves in this market. Main Functions:
1. Material Feeding and Cutting: The machine precisely feeds and cuts the absorbent core, top sheet, and bottom layer materials to the required lengths, ensuring accurate dimensions and uniformity.
2. Core Assembly: It assembles the different layers of the sanitary pad, including the absorbent core, acquisition layer, and backsheet, in a precise and efficient manner. The machine ensures proper alignment and placement of each layer.
3. Sealing and Wrapping: The fully automatic sanitary pad machine seals the edges of the sanitary pads and wraps them individually, maintaining hygiene and preventing contamination. The sealed pads are packed into the final packaging, ready for distribution.
Fully Automatic Sanitary Pad Machine Precautions:
1. Regular Maintenance: It is essential to perform regular maintenance on the machine to ensure smooth operation and prevent any downtime. Cleaning, lubrication, and inspection of components should be carried out as per the manufacturer's guidelines.
2. Operator Training: Operators should be adequately trained to operate and maintain the fully automatic sanitary pad machine. This ensures proper handling, reduces the chances of errors, and maximizes productivity.
3. Safety Measures: The machine should be operated with proper safety precautions in place, such as emergency stop buttons, safety guards, and protective equipment, to prevent accidents and ensure the well-being of operators.
In conclusion, the Fully Automatic Sanitary Pad Machine offers a comprehensive solution for efficient and high-quality sanitary pad production. With its advanced technology, versatility, and precise functionality, this machine is an indispensable asset for manufacturers in the feminine hygiene industry.
WSJ1000-fully automatic sanitary pad machine
| No. | Raw materials |
| 1 | Topsheet(NW or PPF) |
| 2 | Fluff pulp |
| 3 | SAP |
| 4 | ADL N.W. |
| 5 | Tissue |
| 6 | Backsheet |
| 7 | Back release paper |
| 8 | Wings release paper |
| 9 | Pouch film |
| 10 | Easy tape |
| 11 | Air laid paper |
| 12 | SAP Paper |
| 13 | Hydrophobic N.W. |
| 14 | Construction glue |
| 15 | Position glue |


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