Check roll loading and the affected web path first. Note where the movement begins before changing a guide or tension value.
CLK350 has a recorded 350ppm design reference and a 250-300ppm stable working range. Troubleshooting should begin from the accepted product recipe and the physical evidence around a fault. That approach prevents a material, adhesive or changeover problem from being labelled as a machine failure without proof.
Record the diaper sample, material lots, current recipe, speed at the event, alarm text and the last operator action. The source table also lists ≥85% efficiency and ≤4% rejection. Those percentages only become useful maintenance indicators after the plant defines how time and rejects are counted. A single rejected piece or short speed peak cannot establish a recurring equipment condition.




Check roll loading and the affected web path first. Note where the movement begins before changing a guide or tension value.
Preserve consecutive samples, then compare fluff pulp, SAP and tissue inputs with the approved recipe and the event history.
Check the relevant nonwoven and elastic lots, application position and the first accepted sample after changeover.
Separate construction glue, elastic glue and wetness-indicator glue observations; document the material batch and affected location.
| Fault-card field | What to capture | Why it matters |
|---|---|---|
| Product evidence | Accepted and affected pieces in production order | Shows whether the deviation began suddenly or drifted. |
| Input condition | Material name, lot, splice and loading direction | Separates an input change from an equipment change. |
| Operating event | Speed, stop, alarm and recent adjustment | Reconstructs the condition without relying on memory. |
| Corrective action | One change at a time and its verification result | Prevents several adjustments from hiding the cause. |
Absorbent and cover materials: hydrophilic topsheet, hydrophobic leg-cuff nonwoven, ADL, fluff pulp, SAP, upper tissue or nonwoven, lower tissue or nonwoven and PE film.
Waist construction: waist inner nonwoven, waist outer nonwoven and elastic for waist.
Bonding inputs: construction glue, elastic glue and wetness-indicator glue.
The title uses the broad term disposable nappy machine, while the saved material list includes a distinct elastic-waist construction. The signed product drawing must decide the actual format. Until that identity is frozen, maintenance spares, change parts and acceptance samples should not be assumed from the title alone.
Review visible web paths, guards, emergency devices, utility condition and unresolved alarms.
Record the new lot and splice, then approve the first product before returning to the run target.
Confirm recipe and change parts; retain the first acceptable sample with the change record.
Keep the alarm and affected product sequence before reset, then verify one corrective action.
Clean, inspect and document wear or replacement at the named station.
No. The table identifies 350ppm as design speed and 250-300ppm as stable working speed. Use the FAT value for the approved product.
The source does not provide a spare-parts list. Build it from the final configuration, critical stations, installed components and agreed service plan.
No. Compare product samples, material lots, splice history, recipe and alarms before identifying the cause.
A useful CLK350 maintenance program leaves a trail from symptom to evidence, action and verification. HAINA can review that trail during support, while the factory retains control of its product recipe and material history. This is more reliable than repeated setting changes that are not tied to a named defect or accepted sample.
CLK350-disposable nappy machine
|
Dimensions(L×W×H8) |
45m*10m*4m |
|
Design Speed: |
350ppm |
|
Stable Working Speed: |
250-300ppm |
|
Rejection Rate: |
≤4% |
|
Efficiency: |
≥85% |
|
Power Source: |
380V,50HZ |
|
Machine Capacity: |
400KW |
|
Air Pressure: |
0.6-0.8Mpa |
|
Machine Weight: |
95 tons |
CLK350-disposable nappy machine
| No. | Raw materials |
| 1 | Hydrophilic NW (Topsheet) |
| 2 | Hydrophobic NW (Legcuff) |
| 3 | Elastic for Legcuff |
| 4 | ADL |
| 5 | Fluff pulp |
| 6 | SAP |
| 7 | Upper tissue/NW |
| 8 | Lower tissue/NW |
| 9 | Pe film |
| 10 | Waist inner NW |
| 11 | Waist outer NW |
| 12 | Elastic for waist |
| 13 | Construction glue |
| 14 | Elastic glue |
| 15 | Wetness indicator glue |


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