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CK450 Full Servo Adult Diaper Manufacturing Machine

Full Servo Adult Diaper Manufacturing Machine
Product Details:
Place of Origin: CHINA
Brand Name: HAINA
Configuration: Confirmed per project
Model Number: CK450
Payment & Shipping Terms:
Order Scope: Confirmed equipment modules
Quotation: Based on product and automation scope
Export Packing: Confirmed in offer
Lead Time: Confirmed in contract
Payment Terms: Confirmed in contract
Delivery Scope: Confirmed in technical agreement
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CK450 control architecture

The CK450 record is unusually specific about product sizes, stack count and control functions. That makes it suitable for an engineering review built around signal flow rather than generic automation claims.

  • 450 pcs/min design
  • 400 pcs/min stable
  • 8-16 pcs/pack stack range

How the control layers work together

Operator layer

HMI and recipes

The HMI is the point for recipe selection, alarms and production status. Digital size change should be tied to controlled parameters for M, L and XL products.

Motion layer

Servo synchronization

Servo drive coordinates the converting process. The contract should identify controlled axes and which timing corrections are recipe values.

Web layer

Tension buffer and guiding

Buffer tension control supports zero-speed splice conditions, while BST or FIFE guiding is recorded for lateral web position.

Protection layer

Sensors and safety

Guards, emergency stops, safety identification and a drive-side pull wire form the recorded safety boundary. Sensor and alarm lists should be reviewed during FAT.

CK450 full servo adult diaper manufacturing machine
CK450 equipment overview.
CK450 full servo adult diaper manufacturing machine
Adult diaper web-handling section.
CK450 full servo adult diaper manufacturing machine
Control and converting detail.

Product recipes already described

M680 × 450 mm
L800 × 650 mm
XL950 × 760 mm

The source marks these sizes as customizable. They are useful reference dimensions, not permission to assume that every requested shape can share tooling. Each recipe needs a product drawing, material width schedule, core shape, tape position and stack format.

Adult diaper structure and controlled interfaces

InterfaceRecorded product elementControl evidence
Skin and cuff websHydrophilic topsheet, hydrophobic leg cuff, ADL and elasticsTension setpoint, guide position and splice result
Absorbent coreFluff pulp and SAP between upper and lower tissue or nonwovenCore placement and weight check agreed for the sample
Chassis and closurePE film, laminate, frontal tape, side tape and waistbandCut phase, tape registration and finished size
StackerDual-push, dual-exit option; 8-16 pieces per packCount recipe, discharge sequence and bagger handshake

Recorded utilities and machine envelope

30 m × 10 m × 3.5 mlisted line dimensions

380 V, 50 Hz; 450 kWelectrical reference

0.6-0.8 MPaair-pressure reference

90 tonslisted machine weight

FAT signal review

  1. Load the approved size recipe and verify protected parameters.
  2. Trace one web through unwind, buffer, guide and converting station.
  3. Cause a controlled alarm and confirm the HMI message and recovery step.
  4. Verify guard, emergency-stop and pull-wire response.
  5. Run the agreed product at the 400 pcs/min stable reference and log stops.
  6. Change stack count within the approved 8-16 range and verify discharge.

Control-system questions

Does full servo mean every machine function has an independent servo?

Not necessarily. The source confirms servo drive, but the final axis list and control boundary must be documented.

Are M, L and XL sizes included as standard tooling?

They are recorded reference sizes and marked customizable. Included tooling must be stated in the order.

How should the 450 pcs/min design speed be used?

Use it as a configuration reference. Stable acceptance is recorded at 400 pcs/min for the agreed materials and size.

Engineering conclusion

CK450 is best compared through its control architecture: recipe ownership, servo synchronization, web stability, sensor evidence and the stacker handshake. HAINA and the buyer should freeze those interfaces together so that the 400 pcs/min stable reference represents an adult diaper and pack format that can be reproduced after commissioning.

Dimensions(L×W×H8)

30m*10m*3.5m

Design Speed:

450pcs per minute

Stable Working Speed:

400pcs per minute

Rejection Rate:

≤4%

Efficiency:

≥85%

Power Source:

380V,50HZ

Machine Capacity:

450KW

Air Pressure:

0.6-0.8Mpa

Machine Weight:

90 tons


Technical application of mechatronics in Adult Diaper Manufacturing Machine

1. Sensor detection technology is the application of electromechanical integration technology in Adult Diaper Machine. 

It is based on information technology and computer technology control system, and converts non-electricity signals into electricity signals, so that in the process of equipment operation and production, it can be Realize the display of the best data, so as to improve the inherent anti-interference performance of equipment, and promote the Diaper Machine to have stronger anti-shock ability and the ability to adapt to the external environment, so as to provide guarantee for the quality and safety control of the mechanical production process. 

2. To this end, a more sophisticated electronic device such as a microcontroller can be used as the support of the solid-state sensor, so that the automatic compensation of the mechanical temperature can be realized, thereby providing guarantee for the standardization and linear production of the equipment. In the machine, the sensor detects Technology is an indispensable mechatronics technology, which promotes the development of the diaper equipment industry in a more intelligent direction.

Adult Diaper Manufacturing Machine

No. Raw materials
1 Hydrophilic NW (Topsheet)
2 Hydrophobic NW (Legcuff)
3 Elastic for Legcuff
4 ADL
5 Fluff pulp
6 SAP
7 Upper tissue/NW
8 Lower tissue/NW
9 Pe film
10 NW for laminating
11 Frontal tape
12 Side tape
13 Waistband
14 Construction glue
15 Elastic glue

Related Resource


HAINA Machinery Manufacturer Advantage
Quality Assurance
All purchased components are tested by our staff at QC department so that each and single part are of the exact quality and dimension as designed.
Customized Design
We can offer customized design for your demand and make sure the solutions are satisfied.
Research and Development
Manufacturers continuously invest in research and development to improve the design and functionality of diapers.
Related Quality Control

HAINA Is Professional Manufacturer Of CK450 Full Servo Adult Diaper Manufacturing Machine In China,
The company was founded through one group of technicians and designers with experience in the production of machines for baby diapers,
incontinence adult diapers, lady sanitary napkins and panty liners.
Machine Performance Testing
Operator Training
Inline Quality Checks
Checking the dynamic balance

Customer Reviews

   

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   manufacturer of the Adult Diaper Machine


Scarlett  2024-05-30

The support and service provided by the manufacturer of the Adult Diaper Machine have been exceptional. They stand behind their product and ensure its smooth operation.
   The precision and consistency of the Adult Diaper Machine


Harper  2024-05-30

The precision and consistency of the Adult Diaper Machine have resulted in a reduction of product defects. Our customers appreciate the high quality of the diapers
   The durability of the Adult Diaper Machine is outstanding


Elizabeth  2024-05-30

Adult Diaper Machine built to last and withstand the demands of heavy-duty manufacturing
   The versatility of the Adult Diaper Machine is impressive


Madison  2024-05-30

Adult Diaper Machine accommodates different sizes and types of adult diapers, giving us a competitive edge in the market
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Manufacturer Address:222 Qiantong Road, Anhai Town, Jinjiang City, Fujian Province, China
Sale Tel: +86-17750870135
MP/Whatapp: +86-17750870135
Email: marketing@fjhaina.com

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