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HJ-WP12A Full Servo Wet Wipes Production Line-Big Jumbo Rolls

Full Servo Wet Wipes Production Line-Big Jumbo Rolls
Product Details:
Place of Origin: CHINA
Brand Name: HAINA
Configuration: Confirmed per project
Model Number: HJ-WP12A
Payment & Shipping Terms:
Order Scope: Confirmed equipment modules
Quotation: Based on product and automation scope
Export Packing: Confirmed in offer
Lead Time: Confirmed in contract
Payment Terms: Confirmed in contract
Delivery Scope: Confirmed in technical agreement
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This full wet wipes production line is recorded as three connected responsibilities: HJ-WP12A converts large substrate rolls into dosed stacks, HJ-PM70 encloses those stacks in flexible packs, and HJ-LA75 applies lids. Comparing the modules prevents an important procurement mistake: a speed listed for one station is not automatically the stable output of the complete line.

Read the offer as three connected modules

01HJ-WP12A

Unwind, splice, fold, add liquid, count and stack.

02HJ-PM70

Receive the stack, form and seal the pack, then prepare the labeled opening.

03HJ-LA75

Locate the pack and apply the configured rigid lid.

Module comparison by production responsibility

ModuleRecorded operating referenceVariable that governs the handoff
HJ-WP12A folding machine50-60 bags/min at 80 pieces; stack 30-120 pieces, below 90 mmCount, stack height, alignment and liquid pickup
HJ-PM70 package machine50-75 bags/min; pack L140-350 mm, W80-120 mm, H10-90 mmStack presentation, film behavior, seal and opening position
HJ-LA75 lidding machineMaximum 75 pcs/min, depending on lid shapePack location, lid geometry, adhesive and placement

The recorded ranges overlap, but that does not establish complete-line output. FAT must use one agreed 80-piece or other named stack, one pouch and one lid, then record good finished packs at the end of the line.

HJ-WP12A converting boundary

The folding module accepts spunlace and calender-bonded nonwoven at 35-80 g/m². Its maximum roll is W1200 mm by 1200 mm diameter; four 3-inch-core axes are described as splicing without stopping the machine. Recorded wipe size is L140-205 mm by W80-110 mm, with unfolded size L140-250 mm by W160-220 mm.

The source lists individual or constant drawing and a Z or small-Z fold. Fourteen independently cleanable liquid pipes, two 650 L hygienic-grade stainless-steel tanks, multi-axis servo control and independently servo-controlled stacking define the main process controls.

20 kWRecorded power9050 x 3600 x 2100 mmRecorded L x W x H0.6-0.8 MPa, 130 L/minRecorded air

HJ-PM70 packaging boundary

HJ-PM70 records PET/PE, BOPP and PET/AL/PE heat-sealing materials. Its pack range is L140-350 mm, W80-120 mm and H10-90 mm; the opening is recorded as L40 x W20 mm and customizable. Transparent and non-transparent labels are listed. Film and label rolls are described as auto-splicing without stopping, while the controller uses EtherCAT communication and full-servo drive.

Packaging evidence

Confirm film construction, roll/core data, print and label marks, seal test, opening position, restart behavior and rejection. The source records 15 kW, air at 0.6-0.8 MPa and 150 L/min, and about 2000 kg.

HJ-LA75 lidding boundary

HJ-LA75 records lid sizes of L50-120 mm, W50-100 mm and H5-10 mm, plus label sizes of L30-100 mm by W30-100 mm. The system uses camera monitoring for label location while a robot performs lid suction, gluing and placement. Two label feeders are described for automatic change when one is exhausted, and four lid-storage devices support preset gluing methods for different lid shapes.

The lidding module is recorded at a maximum 75 pcs/min depending on lid shape, with 10 kW power, air at 0.6-0.8 MPa and 150 L/min, and about 1500 kg. These conditions should be tested with the actual lid, adhesive and finished pouch surface.

Resolve drawing anomalies before layout approval

HJ-PM70 width

The legacy entry reads L5800 x W13000 x H2100 mm.

HJ-LA75 width

The legacy entry reads L3800 x W13000 x H2100 mm.

Both widths are preserved as source records but are anomalous and must not be used for civil work. Signed general-arrangement drawings should confirm the intended dimensions, service aisles, operator sides, accumulation and transfer elevations before the contract and FAT plan are closed.

Balance the line and write one acceptance test

  1. Freeze the product.Approve substrate, fold, liquid pickup, count, pouch, label and lid.
  2. Define each handoff.Set stack orientation, accumulation, stop signals, reject ownership and discharge height.
  3. Run from roll to finished pack.Record good output, module stops, splices, seal rejects and lid-placement rejects separately.
  4. Retain evidence.Keep material lots, recipes, samples, measurements and the signed final drawing.

HAINA can then discuss the project as a line with measured interfaces instead of three machines whose individual brochure rates happen to be similar.

Questions about the combined line

Is complete-line speed 75 bags/min?

Not by default. HJ-WP12A is recorded at 50-60 bags/min for 80 pieces, HJ-PM70 at 50-75 bags/min and HJ-LA75 at a lid-dependent maximum of 75 pcs/min. The agreed finished pack controls FAT.

Can a different pouch or lid be selected?

The saved ranges allow multiple formats, but tooling, film, opening, lid, label and adhesive must be checked together before configuration.

Which dimensions can be used for the factory plan?

Use only signed drawings. The recorded 13000 mm widths for the packaging and lidding modules are flagged for confirmation and were not silently changed here.

A full-line purchase is strongest when each module has a clear job and every interface has a witnessable acceptance condition. That approach protects product quality, layout planning and later changeovers.

HJ-WP12A Full Automatic Splicing Wet Wipes Folding Machine (Big Jumbo Roll)

 Material

 Spunlace nonwoven fabric, calender bonded nonwoven fabric etc.

 Material Basic Weight

 35-80g/

 Jumbo Roll Spec

 Max W1200mm*Φ1200mm

 Jumbo Roll Axis

 4 axis of jumbo rolls, splicing without stopping the machine, core dia: 3"

 Wet Wipes Size

 L: 140-205mm  W: 80-110mm

 Unfold Size

 L: 140-250mm  W: 160-220mm

 Folding Type

 1. Individual drawing & constant drawing

 2. Patented folding device, Z fold or small Z fold

 3. Choose one of the two types

 Production Parameters

 1. Stack quantity: 30-120 pieces ( height < 90mm)

 2. Production Speed: 50-60 bags/min (80 pieces)

 3. Splicing joints detection and auto rejection

 Liquid Adding

 1. 14 pcs of independent liquid adding pipes, can clean them individually

 2. 2.5-4 times liquid adding detection, set liquid adding weight by touch screen

 3. Real-time detection of liquid bucket level, set the alarm position of liquid bytouch screen

 4. 2 sets of 650L hygienic grade stainless steel water tanks

 Control Method

 1. Multi-axis controller, servo motor driven

 2. 10 inches touch screen, easier for operation

 3. Jumbo roll unwinding controlled by frequency converter

 4. Liquid adding motor controlled frequency converter, set liquid adding weight bytouch screen

 5. Stacking controlled by independent servo, ensure neat stack and splicing joints rejection

 Machine Power

 AC380V (customizable), 50/60Hz, three phases five wires, 20KW

 Machine Size

 L: 9050mm  W: 3600mm  H: 2100mm 

 Air Supply

 0.6-0.8Mpa, 130L/min

 Machine Weight

 About 3000KG

 Optional Devices

 Flushable Substrates specialized folding device, web guide controller, metal&weight detection and rejetion device

 



HJ-PM70 Full Automatic Package Machine

 Material

 PET/PEBOPPPET/AL/PE etc. hot sealing materials

 Jumbo Roll Axis

 2 axis offilmrall 2 axis of lableroll, splicing without stopping themachine,core dia:3"

 Lable Roll Spec

 Max W60mm*Φ300mm

 Packing Size

 L: 140-350mm  W: 80-120mm  H: 10-90mm

 Hole Size

 L40mm*W20mm (customizable)

 Lable

 Transparent & non-transparent lable

 Production Speed

 50-75 bags/min

 Heating Method

 1. 3 sets of new type vertical sealing assembly, ensure constanttemperature under high-speed

 2. Reciprocating horizontal sealing assembly, enhance the pressureto achieve high pressure but low temperature, ensure horizontalsealing appearance

 Control Method

 1. Multi-axis controller, use EtherCAT communication, full servodriven.

 2. Film roll, lable roll auto splicing without stopping the machine

 Machine Power

 AC380V (customizable), 50/60Hz, three phase five wires, 15KW

 Machine Size

 L: 5800mm  W: 13000mm  H: 2100mm

 Air Supply

 0.6-0.8Mpa, 150L/min

 Machine Weight

 About 2000kg

 Optional Devices

 Web guide controller, date printer, metal& weight detection and rejection device


 

HJ-LA75 Full Automatic Lidding Machine

 Lidding Precision

 Horizontal +2mm, vertical +1.5mm (as per lid shape)

 Labeling Precision

 Horizontal +lmm, vertical Ilmm

 Wet Wipes Height

 Max H: 90mm  W: 120mm

 Lid Size

 L: 50-120mm  W: 50-100mm  H: 5-10mm

 Lable Size

 L: 30-100mm  W: 30-100mm

 Suction Plate

 1

 Glue Sprayer

 1

 Labeling Machine

 1 or 2 (auto lables changing function is available)

 Production Speed

 Max 75pcs/min (as per lid shape)

 Control Method

 1. Camera monitoring the label's location, the robot executes the actions of lids suctioning, gluing and sticking.

 2. Two label feeding devices for selective assembly, to achieve auto switch when use up.

 3. Four sets of lids storage devices, preset many different types of gluing method for different lid shapes.

 Machine Power

 AC380V (customizable), 50/60Hz, three phase five wires, 10KW

 Machine Size

 L: 3800mm  W: 13000mm  H: 2100mm

 Air Supply

 0.6-0.8Mpa, 150L/min

 Machine Weight

 About 1500kg

 Optional Devices

 Metal& weight detection and rejection device


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Manufacturer Address:222 Qiantong Road, Anhai Town, Jinjiang City, Fujian Province, China
Sale Tel: +86-17750870135
MP/Whatapp: +86-17750870135
Email: marketing@fjhaina.com

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