TK600 Full Servo Baby Diaper Production Line (T-Shape)

Control architecture from roll to pack

What the HMI recipe must identify

The legacy page lists NB, S, M, L and XL, with product width from 260 mm to 350 mm and length from 380 mm to 580 mm. Those ranges should not become one generic recipe. For each contracted size, the project file should identify tooling, cut length, core position, ear position, elastic setting, frontal-tape reference, fold and pack count. Operator permissions and change history matter because an unnoticed edit can change product dimensions while the line continues to run.

Tension and web-guiding loops

Germany BST and USA FIFE are named as web-guiding references in the old material. The purchase schedule should still identify the selected brand and exact locations, since a brand name alone does not define how many webs are controlled.

Servo synchronization around the T-shape chassis

The saved product structure includes upper and lower tissue, a cotton core mixed with SAP, ADL, backsheet, frontal tape, hydrophilic topsheet, hydrophobic leg cuff, spunbond small ear, elastic big ear and waistband. A useful synchronization test marks one physical datum on each critical component. The team then changes speed, stops, restarts and checks whether those datums return to their tolerances without manual correction being hidden from the record.

Safety and packing are part of the control boundary

Recorded safety provisions include an operating-side guard, emergency stop, safety identification and a drive-side pull wire. Each device should be tested against the stop category documented for the project. Downstream, the dual-push dual-exit stacker and its 16-40-piece adjustable range require handshake signals for ready, stop, reject and recovery. Packaging beyond that boundary should be named rather than assumed.

Signal-to-evidence FAT table

The 600 pcs/min value is recorded as design speed, while 550 pcs/min is the stable working value for medium size. Efficiency of at least 85 percent and rejection of no more than 3 percent need written calculation methods before the run begins.

TK600 control facts retained

• TK600
• NB/S/M/L/XL.
• Width: 260mm~350mm Length: 380mm~580mm.
• Servo driven, intelligent HMI touch screen man-machine interface.
• For stable ZERO-speed splicing, the TK600 specification pairs its tension-control buffer with an automatic web-guiding system.
• Across the complete TK600 process, servo drives synchronize operation while digital settings support size change.
• Auto stacker to be defined by customer need(dual push dual exit), the stacking range: 16-40pcs/pack adjustable.
• Germany BST/USA FIFE.
• 600pcs per minute
• 550pcs per minute(Medium size)
• ≤3.0%
• ≥85%
• 225KW

TK600 control questions

A TK600 quotation becomes technically useful when the control list is tied to product datums, size recipes and interface evidence. HAINA can then conduct FAT against a fixed T-shape diaper specification rather than a generic full-servo label.