LK1000 High Speed Pull-ups Baby Diaper Manufacturing Machine
Product Details:
Place of Origin: CHINA
Brand Name: HAINA
Configuration: Confirmed per project
Model Number: LK1000 FULL SERVO BABY PANT(T SHAPE) PRODUCTION LINE
Payment & Shipping Terms:
Order Scope: Confirmed equipment modules
Quotation: Based on product and automation scope
Export Packing: Confirmed in offer
Lead Time: Confirmed in contract
Payment Terms: Confirmed in contract
Delivery Scope: Confirmed in technical agreement
LK1000 is recorded with a 1,000-piece-per-minute design speed and a 900-piece-per-minute stable working speed. Those numbers are useful for planning only after the product size, material set, run duration, efficiency definition, reject rule and packing limit are placed beside them.
1,000design ppm
900stable ppm
4listed sizes
LK1000 line view for high-speed production planning. Converting section relevant to line balance. Station detail for material and access review. Finished-product reference for acceptance measurements.
Gate 1: agree the measurement language
Design speed is the mechanical reference in the legacy table. Stable working speed is the stated production reference. Efficiency of at least 85 percent and rejection of no more than 3 percent are separate entries; the source does not say whether efficiency already excludes quality rejects or which stops are omitted. A forecast that multiplies all four numbers without definitions may look precise while answering the wrong question.
Gate 2: lock the output calculation
Stable-rate scenario900 ppm x 60 min = 54,000 pieces
This is the gross count if the line holds the recorded stable speed for a full uninterrupted hour.
Efficiency scenario54,000 x 85% = 45,900 pieces
This illustration applies the recorded efficiency reference after the speed calculation. It is not saleable output until the FAT definition and reject treatment are agreed.
Shift, day and month forecasts should be built from scheduled minutes, planned changeovers, material splices, cleaning, maintenance and downstream availability. Use the site's figures as inputs to a transparent model, then replace assumptions with measured factory and commissioning data.
Gate 3: freeze the FAT conditions
Variable
Recorded or required basis
Why it changes output
Product sizes
M, L, XL and XXL; customized
Tooling, web usage, elastic application and pack count may differ
Stable speed
900 pieces per minute
Must be tied to a named size and material set
Efficiency
At least 85 percent
Requires a denominator and an agreed list of excluded stops
Rejection
No more than 3 percent
Needs a quality boundary and counting location
Stacker
Dual push, dual exit; 16-36 pieces per pack adjustable
Pack pattern and discharge recovery can constrain the converting line
Gate 4: verify the material path at stable speed
The product structure lists upper and lower tissue or airlaid, a cotton core mixed with SAP, hydrophilic topsheet, ADL, hydrophobic leak cuff, backsheet, waist nonwoven, printed cartoon tissue, waist elastic and easy tape. At the recorded stable rate, each feed, guide, cut, bond, fold and count function must recover from roll changes without allowing an upstream buffer or downstream stacker to become the hidden constraint. The source records buffered tension control, automatic web guiding and a zero-speed splice statement; FAT should identify which unwinds actually have that capability.
Gate 5: approve the site interfaces
Dimensions
34 m x 2.2 m x 3.8 m
Installed capacity
350-550 kW
Power source
380 V, 50 Hz
Air pressure
0.6-0.8 MPa
Machine weight
90 tons
The installed-capacity range is not an energy-consumption value. Electrical distribution, measured load, compressed-air flow, room conditions and service access should be confirmed from the final configuration and layout.
Gate 6: execute and reconcile the timed run
Before: record size, recipe, material lots, tooling, pack count and utility condition.
During: record elapsed time, speed trace, good count, rejected count, every stop reason and splice recovery.
Decision: report stable output separately from peak speed, efficiency and quality loss.
LK1000 FAT facts retained
LK1000 FULL SERVO BABY PANT(T SHAPE) PRODUCTION LINE
1000 pcs per minute
900 pcs per minute
4 sizes (M, L, XL, XXL), to be customized.
34m*2.2m*3.8m
≤3%
≥85%
350-550KW
0.6-0.8Mpa
90 tons
The customer-defined dual-push, dual-exit automatic stacker has an adjustable 16-36pcs/pack range.
Upper & lower tissue (or airlaid )
Printed cartoon tissue
Easy tape
LK1000 FAT questions
Can 54,000 pieces per hour be used in a sales plan?
It is only the arithmetic result of 900 ppm for 60 uninterrupted minutes. Apply measured efficiency, quality loss, changeovers and packaging availability before using it as a forecast.
Does the 350-550 kW range show hourly energy use?
No. It is recorded as machine capacity. Actual consumption requires measurement for the final equipment and operating condition.
Which size should be used for FAT?
The source lists M, L, XL and XXL. The contract should state which sizes are tested, for how long, with which materials and pack counts.
The value of LK1000 is not established by a single headline rate. HAINA and the buyer need a shared capacity model whose inputs can be traced to the product drawing, material lots, stacker setting and timed-run evidence.
We back our machines with acomprehensive 1-year warranty for your peace of mind.
Innovation
We continue improving and innovating, never stop.
LK1000 High Speed Pull-ups Baby Diaper Manufacturing Machine Manufacturing Process
Designing a machine that meets your requirements.
The first phase for each project is designing the machine. During this period, our engineers and project manager will work with you closely, understanding the product specification, raw materials used, and the expected functions of the LK1000 High Speed Pull-ups Baby Diaper Manufacturing Machine.
Purchasing parts and practising quality control.
After the machine design is confirmed with our client, our project manager will work with the procurement department for the purchase of parts and components used in the machine. All purchased components have to go through testings within the quality control department. Our staff make sure that each part is of the exact same quality and size as indicated on the machine design.
Assembling the whole machine
During this period, our staff at the assembly facility will assemble the LK1000 High Speed Pull-ups Baby Diaper Manufacturing Machine according to machine drawing.
Calibrating the machine
After assemble of the whole machine, we will calibrate the LK1000 High Speed Pull-ups Baby Diaper Manufacturing Machine and put it into trial operation. We start from setting standards of production speed,stability and product performance. Then we start the machine and test its actual performance. Our engineers and technicians will work together on the calibration and modification to meet our clients' demands.
Delivering the machine
After calibrating the machine inside our factory, we will then request the client in our facility to confirm the machine performance. Only when our client approves on the machine will we arrange the delivery.After the LK1000 High Speed Pull-ups Baby Diaper Manufacturing Machine has reached the client's destination, technicians will be assigned on site, taking care of the assemble and calibration.
LK1000 High Speed Pull-ups Baby Diaper Manufacturing Machine Related Services
Quality Guarantee
CNC finishing and work with famous brands.
Fast service
We concern what you concern.
One Year Warranty
We back our machines with acomprehensive 1-year warranty for your peace of mind.
Innovation
We continue improving and innovating, never stop.
1. Remote monitoring and diagnostics
With advanced technology, we offer remote monitoring and diagnostics services, allowing us to detect and resolve issues with your diaper machine remotely, saving you time and resources.
2. Efficiency analysis and improvement
We analyze your production process to identify bottlenecks and inefficiencies, providing recommendations for improvement to optimize your diaper machine's performance.
3. Preventive maintenance
Regular maintenance is crucial for the smooth operation of your diaper machine. Our service includes scheduled inspections and maintenance to prevent breakdowns.
Our operational costs have decreased significantly, thanks to the efficiency of the Baby Diaper Machine. It's a cost-effective solution for any diaper manufacturer.
The baby diaper machine technology is excellent
amy2024-05-30
The Baby Diaper machine technical support provided by the manufacturer has been excellent, ensuring that our production runs smoothly without any hiccups.
the Baby Diaper Machine has given us peace of mind
Henry2024-05-30
The reliability of the Baby Diaper Machine has given us peace of mind. We can fulfill orders on time without worrying about breakdowns or delays.
The Baby Diaper Machine is a game-changer for our business
jone2024-05-30
The Baby Diaper Machine efficient, reliable, and produces high-quality diapers consistently
Start Customizing Your Machines Now!
Contact US
Manufacturer Address:222 Qiantong Road, Anhai Town, Jinjiang City, Fujian Province, China
Sale Tel: +86-17750870135
MP/Whatapp: +86-17750870135
Email: marketing@fjhaina.com
Our operational costs have decreased significantly, thanks to the efficiency of the Baby Diaper Machine. It's a cost-effective solution for any diaper manufacturer.Matthew 2024-05-30
The Baby Diaper machine technical support provided by the manufacturer has been excellent, ensuring that our production runs smoothly without any hiccups.amy 2024-05-30
The reliability of the Baby Diaper Machine has given us peace of mind. We can fulfill orders on time without worrying about breakdowns or delays.Henry 2024-05-30
The Baby Diaper Machine efficient, reliable, and produces high-quality diapers consistentlyjone 2024-05-30