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TK900 Full Servo T Shape Baby Diaper Production Line+Auto Bagger

Baby Diaper Production Line
Product Details:
Place of Origin: CHINA
Brand Name: HAINA
Configuration: Confirmed per project
Model Number: TK900
Payment & Shipping Terms:
Order Scope: Confirmed equipment modules
Quotation: Based on product and automation scope
Export Packing: Confirmed in offer
Lead Time: Confirmed in contract
Payment Terms: Confirmed in contract
Delivery Scope: Confirmed in technical agreement
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TK900 module map

The TK900 title combines a full-servo T-shape baby diaper line with an automatic bagger. Its legacy file identifies the converting functions and recorded performance, but it does not fully define the bagger interface. This page maps what is known and shows where project-specific scope must be attached.

TK900 full-servo T-shape baby diaper line

Read the line as connected modules

1

Material input

Load diaper webs, absorbent inputs, elastics, fastening components and adhesives to the approved winding and lot plan.

2

Tension control

Stabilize incoming webs before forming and joining operations.

3

Forming operations

The earliest description names embossing and perforation among the machine modules.

4

Folding

Deliver a controlled finished orientation from the converting section.

5

Auto bagger boundary

Define count, orientation, bag specification and the accepted handoff in the contract.

Material stations for the T-shape product

Body layers
Hydrophilic topsheet, hydrophobic leg-cuff nonwoven, upper and lower tissue or nonwoven, PE film and laminating nonwoven.

Core inputs
ADL, fluff pulp and SAP.

Ear and fastening set
Frontal tape, large-ear elastic nonwoven, small-ear nonwoven and magic side tape.

Bonding functions
Construction glue, elastic glue and wetness-indicator glue.

The approved diaper sample should locate every item in this list. That station-to-product link is more useful than a generic inventory because it reveals missing unwinds, optional applicators and acceptance checks.

Control and alarm layer

Servo and PLC context

The product title identifies a full-servo line, while the earliest body says the modules are controlled by a programmable logic controller. Final controls should be documented by station and recipe.

Alarm response

The legacy page states that an automatic alarm system alerts operators to detected faults. FAT should retain the message, machine response, operator action and restart sample for agreed tests.

Recorded performance and factory envelope

For TK900, the old record starts with Design Speed 900ppm and Stable Working Speed 800ppm. It lists a 30m*6m*3.8m envelope, Rejection Rate ≤4% and Efficiency ≥85%. Project utilities retain Power Source 380V,50HZ, Machine Capacity 290KW and Air Pressure 0.6-0.8Mpa. The same record gives Machine Weight 75 tons.

Line propertyRecorded valueProject use
Design speed900 ppmEngineering reference
Stable working speed800 ppmBasis for the contracted witnessed run
Rejection and efficiencyReject ≤4%; efficiency ≥85%Requires written counting rules
Dimensions30 m x 6 m x 3.8 mEquipment envelope before service space
Power and air380 V, 50 Hz; 290 kW; 0.6-0.8 MPaDestination utility review
Weight75 tonsFoundation and lifting review

Define the maker-to-bagger handoff

Maker dischargeCount and orientationBagging scopeAccepted pack

The title confirms an auto bagger, but the source does not specify pack count, bag material, sealing method or accumulation behavior. These are contract questions, not details to guess. The interface test should state where pieces are counted, how malformed products are rejected, what happens after a downstream stop and which pack defects belong to the bagger.

Commission the line by module, then as one system

First verify each material path, control response and product feature at controlled conditions. Next connect folding, discharge and the selected bagger scope. The combined run should retain product samples, pack samples, speed data, stop causes and separate reject totals for converting and packaging. HAINA can then hand over a module record that matches the complete line actually supplied.

TK900 module questions

Which modules are explicitly named in the old record?

Unwinding, tension control, embossing, perforation and folding are named, with PLC control described.

Does the old file fully define the auto bagger?

No. The title includes it, but the packaging format and interface details require contract confirmation.

How should 800 ppm be accepted?

Use the approved product, named material lots, connected downstream scope, timed run and written quality formula.

 Dimensions(L×W×H8)

 30m*6m*3.8m

 Design Speed:

 900ppm

 Stable Working Speed:

 800ppm

 Rejection Rate:

 ≤4%

 Efficiency:

 ≥85%

 Power Source:

 380V,50HZ

 Machine Capacity:

 290KW

 Air Pressure: 

 0.6-0.8Mpa

 Machine Weight:

 75 tons

 Dimensions(L×W×H8)

 30m*6m*3.8m

 Design Speed:

 900ppm

 Stable Working Speed:

 800ppm

 Rejection Rate:

 ≤4%

 Efficiency:

 ≥85%

 Power Source:

 380V,50HZ

 Machine Capacity:

 290KW

 Air Pressure: 

 0.6-0.8Mpa

 Machine Weight:

 75 tons

Strengthen the ability and quality of the operators of Baby Diaper Machine
1. The technical level of maintenance personnel is an important factor affecting the maintenance efficiency of Baby Diaper Machine. 
Having a high-quality workforce is the basis for promoting the continuous improvement of equipment maintenance efficiency.
2. The improvement of the technical level of the maintenance personnel of baby diaper Production Line can be carried out in the following ways:
First, take a combination of bringing in and sending out. Second, through internal training and learning, cultivate equipment management, use and maintenance personnel, and use business time to hold equipment use training activities to continuously improve the technical level of personnel. Third, strengthen the improvement of the employee assessment mechanism, increase the assessment of the survival of the fittest, stimulate the enthusiasm of the employees, and also promote the continuous learning of the employees, providing necessary guarantees for the use and maintenance of equipment.

T Shape Baby Diaper Machine   

 No.

 Raw materials

 1

 Hydrophilic NW (Topsheet)

 2

 Hydrophobic NW (Legcuff)

 3

 Elastic for Legcuff

 4

 ADL

 5

 Fluff pulp

 6

 SAP

 7

 Upper tissue/NW

 8

 Lower tissue/NW

 9

 Pe film

 10

 NW for laminating

 11

 Frontal tape

 12

 Elastic NW for big ear

 13

 NW for small ear

 14

 Magic side tape

 15

 Construction glue

 16

 Elastic glue

 17

 Wetness indicator glue

HNJX-TK600---成品.jpg

Related Resource


Why Work With HAINA
1
Quality Guarantee
CNC finishing and work with famous brands.
2
Fast service
We concern what you concern.
3
One Year Warranty
We back our machines with acomprehensive 1-year warranty for your peace of mind.
4
Innovation
We continue improving and innovating, never stop.
TK900 Full Servo T Shape Baby Diaper Production Line+Auto Bagger Manufacturing Process
Designing a machine that meets your requirements.
The first phase for each project is designing the machine. During this period, our engineers and project manager will work with you closely, understanding the product specification, raw materials used, and the expected functions of the TK900 Full Servo T Shape Baby Diaper Production Line+Auto Bagger.
Purchasing parts and practising quality control.
After the machine design is confirmed with our client, our project manager will work with the procurement department for the purchase of parts and components used in the machine. All purchased components have to go through testings within the quality control department. Our staff make sure that each part is of the exact same quality and size as indicated on the machine design.
Assembling the whole machine
During this period, our staff at the assembly facility will assemble the TK900 Full Servo T Shape Baby Diaper Production Line+Auto Bagger according to machine drawing.
Calibrating the machine
After assemble of the whole machine, we will calibrate the TK900 Full Servo T Shape Baby Diaper Production Line+Auto Bagger and put it into trial operation. We start from setting standards of production speed,stability and product performance. Then we start the machine and test its actual performance. Our engineers and technicians will work together on the calibration and modification to meet our clients' demands.
Delivering the machine
After calibrating the machine inside our factory, we will then request the client in our facility to confirm the machine performance. Only when our client approves on the machine will we arrange the delivery.After the TK900 Full Servo T Shape Baby Diaper Production Line+Auto Bagger has reached the client's destination, technicians will be assigned on site, taking care of the assemble and calibration.
TK900 Full Servo T Shape Baby Diaper Production Line+Auto Bagger Related Services
Quality Guarantee
Quality Guarantee
CNC finishing and work with famous brands.
Fast service
Fast service
We concern what you concern.
One Year Warranty
One Year Warranty
We back our machines with acomprehensive 1-year warranty for your peace of mind.
Innovation
Innovation
We continue improving and innovating, never stop.

1. Remote monitoring and diagnostics

With advanced technology, we offer remote monitoring and diagnostics services, allowing us to detect and resolve issues with your diaper machine remotely, saving you time and resources.

2. Efficiency analysis and improvement

We analyze your production process to identify bottlenecks and inefficiencies, providing recommendations for improvement to optimize your diaper machine's performance.

3. Preventive maintenance

Regular maintenance is crucial for the smooth operation of your diaper machine. Our service includes scheduled inspections and maintenance to prevent breakdowns.

Customer Reviews

   

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Review Text

   using the Baby Diaper Machine


Liam  2024-05-30

We've seen a significant improvement in production output and product quality since we started using the Baby Diaper Machine. Our customers love the result!
   The Baby Diaper Machine is a game-changer for our business


jone  2024-05-30

The Baby Diaper Machine efficient, reliable, and produces high-quality diapers consistently
   The baby diaper machine technology is excellent


amy  2024-05-30

The Baby Diaper machine technical support provided by the manufacturer has been excellent, ensuring that our production runs smoothly without any hiccups.
   Baby Diaper Machine to expand our product line


Liam  2024-05-30

With the Baby Diaper Machine, we've been able to expand our product line and meet the growing demand for baby diapers. Our customers are happy, and so are we
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Manufacturer Address:222 Qiantong Road, Anhai Town, Jinjiang City, Fujian Province, China
Sale Tel: +86-17750870135
MP/Whatapp: +86-17750870135
Email: marketing@fjhaina.com

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