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NK1000 High Speed Full Servo Baby Diaper Machine (Big Waistband)

Baby Diaper Machine
Product Details:
Place of Origin: CHINA
Brand Name: HAINA
Configuration: Confirmed per project
Model Number: NK1000
Payment & Shipping Terms:
Order Scope: Confirmed equipment modules
Quotation: Based on product and automation scope
Export Packing: Confirmed in offer
Lead Time: Confirmed in contract
Payment Terms: Confirmed in contract
Delivery Scope: Confirmed in technical agreement
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Capacity planning worksheet

The NK1000 record combines a 1000-piece-per-minute design reference with 900 pieces per minute stable working speed. A useful capacity estimate starts from the stable figure, then states every time and quality assumption. It must also respect the large-waistband material route that distinguishes this machine.

NK1000 big-waistband baby diaper machine

Use the correct speed baseline

A

1000 pieces/min
Recorded design speed

B

900 pieces/min
Recorded stable working speed

C

At least 85%
Recorded efficiency

D

Not more than 3%
Recorded rejection rate

Design speed is not the correct multiplier for routine output planning. The examples below use 900 pieces per minute and an 85% efficiency assumption. They are arithmetic scenarios, not a production guarantee.

Hourly and shift calculation

Legacy fact line for NK1000: 38m*8m*5m; Design Speed 1000ppm; Stable Working Speed 900pcs per minute; Rejection Rate ≤3%; Efficiency ≥85%; Power Source 380V,50HZ; Machine Capacity 550KW; Air Pressure 0.6-0.8Mpa; Machine Weight 85 tons.

Scheduled line pieces per hour900 x 60 = 54,000

Pieces after 85% time efficiency54,000 x 0.85 = 45,900

Eight-hour planning case45,900 x 8 = 367,200

After a separate 3% reject allowance367,200 x 0.97 = 356,184

Use the final figure only if the contract defines efficiency and rejection as separate factors. If the 85% efficiency already includes quality loss, multiplying by 0.97 again would double-count rejects.

Product size changes the capacity case

Recorded sizeFinished dimensionsPlanning evidence
S390 x 320 mmApproved sample, waistband width and recipe
M450 x 320 mmApproved sample, waistband width and recipe
L500 x 330 mmApproved sample, waistband width and recipe
XL525 x 330 mmApproved sample, waistband width and recipe

A blended shift plan should calculate each SKU separately. Changeover time, start-up waste and different material behavior should be entered as visible losses rather than hidden inside one optimistic average.

The big waistband is a capacity variable

The recorded construction uses waistband nonwoven online, together with S-cut side tape. Its material list includes large-waistband nonwoven and waistband elastic. At high speed, capacity evidence should therefore include waistband registration, elastic recovery, bond condition and the behavior of the roll after a splice. A stable counter with unacceptable waist geometry is not accepted output.

Waistband web grade, width and winding direction

Elastic specification and finished recovery

S-cut hook, glue and side-tape registration

Samples after start-up, joins and size changes

Check the downstream counting assumption

The legacy source says an automatic stacker is defined by customer need, with dual push and dual exit and a recorded adjustable range of 16-40 pieces per pack. Capacity planning must state whether the 900-piece-per-minute reference stops at the maker discharge or includes the selected stacker and later packing equipment. Pack count, accumulation and downstream stops can change saleable output without changing the converting speed.

Factory requirements behind the estimate

38 x 8 x 5 mRecorded machine dimensions
550 kWRecorded machine capacity
380 V, 50 HzRecorded power source
0.6-0.8 MPaRecorded air pressure
85 tonsRecorded machine weight

NK1000 capacity questions

Why not calculate from 1000 pieces per minute?

NK1000 shift planning uses the recorded 900pcs per minute stable figure; the 1000ppm value remains the design reference rather than the shift multiplier.

Is 356,184 pieces an eight-hour guarantee?

No. It is a transparent example using 900 pieces per minute, 85% efficiency and a separate 3% reject allowance. The actual contract must define those terms.

What should a witnessed capacity run retain?

Keep material lots, size recipe, timed counter data, stop categories, reject counts and finished samples that verify core, waist, side tape and fold quality.

 Dimensions(L×W×H8)

 38m*8m*5m

 Design Speed:

 1000ppm

 Stable Working Speed:

 900 pcs

 Rejection Rate:

 ≤3%

 Efficiency:

 ≥85%

 Power Source:

 380V,50HZ

 Machine Capacity:

 550KW

 Air Pressure:

 0.6-0.8Mpa

 Machine Weight:

 85 tons

Full Surround Baby Diaper Machine maintenance and management

1. Regularly overhaul the Baby Diaper Machine and carry out maintenance operations. In this way, possible failures can be prevented.
2. The effective application of the post-event maintenance management method, specifically, to carry out corresponding repair work after the failure of the diaper machinery. If the equipment fails during the application process, it will affect the production and construction progress, and there are certain safety hazards. In addition, after the failure occurs, more problems will be caused, and even simple failures will become more complicated, so in the process of maintenance management, enterprises will need to spend more money.

Baby Diaper Machine

 No.

 Raw materials

 1

 Hydrophilic NW (Topsheet)

 2

 Hydrophobic NW (Legcuff)

 3

 Elastic for Legcuff

 4

 ADL

 5

 Fluff pulp

 6

 SAP

 7

 Upper tissue/NW

 8

 Lower tissue/NW

 9

 Pe film

 10

 NW for laminating

 11

 Frontal tape

 12

 NW for S cut

 13

 Hook for S cut

 14

 Glue for S cut

 15 

 NW for big waistband

 16

 Elastic for big waistband

 17

 Construction glue

 18

 Elastic glue

 19

 Wetness indicator glue

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Related Resource


Why Work With HAINA
1
Quality Guarantee
CNC finishing and work with famous brands.
2
Fast service
We concern what you concern.
3
One Year Warranty
We back our machines with acomprehensive 1-year warranty for your peace of mind.
4
Innovation
We continue improving and innovating, never stop.
NK1000 High Speed Full Servo Baby Diaper Machine (Big Waistband) Manufacturing Process
Designing a machine that meets your requirements.
The first phase for each project is designing the machine. During this period, our engineers and project manager will work with you closely, understanding the product specification, raw materials used, and the expected functions of the NK1000 High Speed Full Servo Baby Diaper Machine (Big Waistband).
Purchasing parts and practising quality control.
After the machine design is confirmed with our client, our project manager will work with the procurement department for the purchase of parts and components used in the machine. All purchased components have to go through testings within the quality control department. Our staff make sure that each part is of the exact same quality and size as indicated on the machine design.
Assembling the whole machine
During this period, our staff at the assembly facility will assemble the NK1000 High Speed Full Servo Baby Diaper Machine (Big Waistband) according to machine drawing.
Calibrating the machine
After assemble of the whole machine, we will calibrate the NK1000 High Speed Full Servo Baby Diaper Machine (Big Waistband) and put it into trial operation. We start from setting standards of production speed,stability and product performance. Then we start the machine and test its actual performance. Our engineers and technicians will work together on the calibration and modification to meet our clients' demands.
Delivering the machine
After calibrating the machine inside our factory, we will then request the client in our facility to confirm the machine performance. Only when our client approves on the machine will we arrange the delivery.After the NK1000 High Speed Full Servo Baby Diaper Machine (Big Waistband) has reached the client's destination, technicians will be assigned on site, taking care of the assemble and calibration.
NK1000 High Speed Full Servo Baby Diaper Machine (Big Waistband) Related Services
Quality Guarantee
Quality Guarantee
CNC finishing and work with famous brands.
Fast service
Fast service
We concern what you concern.
One Year Warranty
One Year Warranty
We back our machines with acomprehensive 1-year warranty for your peace of mind.
Innovation
Innovation
We continue improving and innovating, never stop.

1. Remote monitoring and diagnostics

With advanced technology, we offer remote monitoring and diagnostics services, allowing us to detect and resolve issues with your diaper machine remotely, saving you time and resources.

2. Efficiency analysis and improvement

We analyze your production process to identify bottlenecks and inefficiencies, providing recommendations for improvement to optimize your diaper machine's performance.

3. Preventive maintenance

Regular maintenance is crucial for the smooth operation of your diaper machine. Our service includes scheduled inspections and maintenance to prevent breakdowns.

Customer Reviews

   

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Review Title

Review Text

   The Baby Diaper machine's flexibility


Carter  2024-05-30

The Baby Diaper machine's flexibility allows us to customize diaper designs according to market trends, giving us a competitive edge. Our customers appreciate the variety.
   using the Baby Diaper Machine


Liam  2024-05-30

We've seen a significant improvement in production output and product quality since we started using the Baby Diaper Machine. Our customers love the result!
   The baby diaper machine technology is excellent


amy  2024-05-30

The Baby Diaper machine technical support provided by the manufacturer has been excellent, ensuring that our production runs smoothly without any hiccups.
   Baby Diaper machine softness and snug fit


Jack  2024-05-30

We've received positive feedback from parents who love the softness and snug fit of the diapers produced by this Baby Diaper machine. It's a win-win for everyone.
Start Customizing Your Machines Now!
Contact US
Manufacturer Address:222 Qiantong Road, Anhai Town, Jinjiang City, Fujian Province, China
Sale Tel: +86-17750870135
MP/Whatapp: +86-17750870135
Email: marketing@fjhaina.com

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