Language
YOUR POSITION:HOME > Machines > Baby Diaper Machine >

TK500 Full Servo T-Shape Ear Type Baby Diaper Machine

Full Servo T-Shape Ear Type Baby Diaper Machine
Product Details:
Place of Origin: CHINA
Brand Name: HAINA
Configuration: Confirmed per project
Model Number: TK500
Payment & Shipping Terms:
Order Scope: Confirmed equipment modules
Quotation: Based on product and automation scope
Export Packing: Confirmed in offer
Lead Time: Confirmed in contract
Payment Terms: Confirmed in contract
Delivery Scope: Confirmed in technical agreement
Get Quote

TK500 is organized around a T-shape ear diaper chassis. Its useful purchasing question is not simply whether the line reaches 500 ppm design speed, but whether each web remains registered from the absorbent core through the ear and side-tape stations at the recorded 400-450 ppm stable range.

TK500500 ppm design400-450 ppm stable
HAINA t shape baby diaper production line equipment reference
TK500 production line overview. Converting stations along the TK500 line. T-shape diaper and equipment detail. Finished-product reference for sample review.

Product route from rolls to a pack-ready diaper

  1. 01

    Condition the incoming webs

    Hydrophilic topsheet, hydrophobic leg-cuff nonwoven, tissues, PE film and laminate need controlled unwinding. The recorded buffer tension and automatic guiding systems are especially relevant when rolls are spliced without stopping.

  2. 02

    Form the absorbent section

    Fluff pulp and SAP are combined between upper and lower tissue or nonwoven. The approved diaper sample should define core shape and placement before tooling is released.

  3. 03

    Build cuffs and acquisition layers

    ADL, leg-cuff webs and elastic are introduced as functional layers. Their widths and tension settings belong in the recipe, not in a generic material list.

  4. 04

    Register the T-shape ear system

    Elastic nonwoven for the big ear, nonwoven for the small ear and magic side tape distinguish this configuration. Cut position, stretch ratio and tape landing must be checked together on the finished diaper.

  5. 05

    Complete, inspect and stack

    Frontal tape, wetness-indicator adhesive and chassis bonding complete the product. The automatic stacker and packaging scope remain customer-defined, so the discharge interface has to be agreed separately.

Performance references for the trial plan

Speed

Design speed is recorded as 500 ppm and stable working speed as 400-450 ppm.

Quality

The source lists rejection at ≤4% and efficiency at ≥85%. Both require an agreed counting method.

Utilities

Recorded references are 380 V, 50 Hz, 290 kW and 0.6-0.8 MPa compressed air.

Installation

The listed machine envelope is 30 m × 6 m × 3.8 m with a machine mass of 75 tons.

Three control loops that protect registration

The saved configuration names servo drive, an HMI, digital size change, a tension buffer and BST or FIFE web guiding. These functions should be reviewed as connected loops. Guiding corrects lateral position, tension control limits web stretch and the servo recipe coordinates cut and placement timing. The FAT should record one approved recipe rather than demonstrating unrelated functions in isolation.

Material evidence to send before engineering

  • Finished T-shape diaper samples for every planned size
  • Roll data for topsheet, cuff, ADL, tissues, PE film and laminate
  • Samples of big-ear elastic nonwoven, small-ear nonwoven and magic side tape
  • Fluff pulp, SAP and adhesive data sheets
  • Pack count, orientation and downstream machine interface

Do not approve the line from speed alone

A high-speed chassis can still be commercially wrong if the ear construction, product recipe or packaging boundary is undefined. Freeze the diaper drawing and materials first; use the 400-450 ppm stable range as the reference for the agreed trial configuration.

Flow-line questions

What makes TK500 different from a basic taped diaper line?

The saved material route includes separate big-ear and small-ear nonwovens plus magic side tape for a T-shape ear construction.

Does zero-speed splicing mean every roll changes automatically?

The source describes buffer tension and web guiding for zero-speed splice conditions. The exact unwind and splice scope must be listed roll by roll.

What should be counted during FAT?

Record good pieces, rejects, planned and unplanned stops, material changes and the sustained run period for the agreed diaper size.

Project fit

TK500 fits projects that have already defined a T-shape ear diaper and can supply the real side-ear materials for trials. HAINA can use those samples to align the servo recipe, guiding points, stacker boundary and acceptance record with the product that will actually be sold.

T-Shape Ear Type Baby Diaper Machine


Dimensions(L×W×H8)

30m*6m*3.8m

Design Speed:

500ppm

Stable Working Speed:

400-450ppm

Rejection Rate:

≤4%

Efficiency:

≥85%

Power Source:

380V,50HZ

Machine Capacity:

290KW

Air Pressure:

0.6-0.8Mpa

Machine Weight:

75 tons



T-Shape Ear Type Baby Diaper MachineProduct Description:

The T-Shape Ear Type Baby Diaper Machine is a revolutionary solution for the production of high-quality baby diapers.   

This machine is designed with advanced technology and precision engineering to ensure efficient and reliable performance.   It is capable of producing diapers with T-shaped ears, providing a comfortable fit for babies of all sizes.   The machine is constructed using durable materials and is built to withstand the rigors of continuous production.

T-Shape Ear Type Baby Diaper Machine Technical Features:
1. High Speed: The T-Shape Ear Type Baby Diaper Machine operates at a high speed, allowing for increased production output.
2. Adjustable Size: This machine has the flexibility to produce diapers in different sizes, catering to the diverse needs of babies.
3. Automatic Control System: Equipped with an advanced automatic control system, the machine ensures precise and consistent production processes.
4. Easy Operation: The user-friendly interface of the machine makes it easy for operators to set parameters, monitor production, and troubleshoot any issues that may arise.
5. Energy Efficiency: The machine is designed to minimize energy consumption, reducing operational costs and environmental impact.
T-Shape Ear Type Baby Diaper Machine Product Application:
The T-Shape Ear Type Baby Diaper Machine is widely used in the manufacturing industry for the production of high-quality baby diapers.   It is an essential machine for diaper manufacturers, enabling them to meet the growing demand for comfortable and reliable products.
T-Shape Ear Type Baby Diaper Machine Main Functions:
1. Diaper Formation: The machine efficiently forms the diaper structure, including the absorptive core, inner and outer layers, and the T-shaped ears for optimal fit.
2. Elastic Waistband Application: It incorporates an elastic waistband for added comfort and secure fit, enhancing the overall performance of the diaper.
3. Side Sealing: The machine effectively seals the sides of the diaper, preventing leakage and ensuring maximum protection for babies.
4. Cutting and Stacking: Once the diaper is formed and sealed, the machine precisely cuts and stacks the finished products for easy packaging and distribution.
T-Shape Ear Type Baby Diaper Machine Precautions:
1. Proper Maintenance: Regular maintenance of the T-Shape Ear Type Baby Diaper Machine is essential to ensure optimal performance and prolong its lifespan.
2. Operator Training: Operators must receive adequate training on machine operation and safety protocols to avoid accidents and maximize productivity.
3. Quality Control: Continuous monitoring and inspection during production are crucial to maintain high-quality standards and identify any defects or issues promptly.
4. Compliance with Regulations: Adhering to local regulations and safety standards is essential when operating the machine to ensure the safety and well-being of both operators and end-users.



T-Shape Ear Type Baby Diaper Machine

No.

Raw materials

1

Hydrophilic NW (Topsheet)

2

Hydrophobic NW (Legcuff)

3

Elastic for Legcuff

4

ADL

5

Fluff pulp

6

SAP

7

Upper tissue/NW

8

Lower tissue/NW

9

Pe film

10

NW for laminating

11

Frontal tape

12

Elastic NW for big ear

13

NW for small ear

14

Magic side tape

15

Construction glue

16

Elastic glue

17

Wetness indicator glue

Baby Diaper Manufacturing Machine

Related Resource


Why Work With HAINA
1
Quality Guarantee
CNC finishing and work with famous brands.
2
Fast service
We concern what you concern.
3
One Year Warranty
We back our machines with acomprehensive 1-year warranty for your peace of mind.
4
Innovation
We continue improving and innovating, never stop.
TK500 Full Servo T-Shape Ear Type Baby Diaper Machine Manufacturing Process
Designing a machine that meets your requirements.
The first phase for each project is designing the machine. During this period, our engineers and project manager will work with you closely, understanding the product specification, raw materials used, and the expected functions of the TK500 Full Servo T-Shape Ear Type Baby Diaper Machine.
Purchasing parts and practising quality control.
After the machine design is confirmed with our client, our project manager will work with the procurement department for the purchase of parts and components used in the machine. All purchased components have to go through testings within the quality control department. Our staff make sure that each part is of the exact same quality and size as indicated on the machine design.
Assembling the whole machine
During this period, our staff at the assembly facility will assemble the TK500 Full Servo T-Shape Ear Type Baby Diaper Machine according to machine drawing.
Calibrating the machine
After assemble of the whole machine, we will calibrate the TK500 Full Servo T-Shape Ear Type Baby Diaper Machine and put it into trial operation. We start from setting standards of production speed,stability and product performance. Then we start the machine and test its actual performance. Our engineers and technicians will work together on the calibration and modification to meet our clients' demands.
Delivering the machine
After calibrating the machine inside our factory, we will then request the client in our facility to confirm the machine performance. Only when our client approves on the machine will we arrange the delivery.After the TK500 Full Servo T-Shape Ear Type Baby Diaper Machine has reached the client's destination, technicians will be assigned on site, taking care of the assemble and calibration.
TK500 Full Servo T-Shape Ear Type Baby Diaper Machine Related Services
Quality Guarantee
Quality Guarantee
CNC finishing and work with famous brands.
Fast service
Fast service
We concern what you concern.
One Year Warranty
One Year Warranty
We back our machines with acomprehensive 1-year warranty for your peace of mind.
Innovation
Innovation
We continue improving and innovating, never stop.

1. Remote monitoring and diagnostics

With advanced technology, we offer remote monitoring and diagnostics services, allowing us to detect and resolve issues with your diaper machine remotely, saving you time and resources.

2. Efficiency analysis and improvement

We analyze your production process to identify bottlenecks and inefficiencies, providing recommendations for improvement to optimize your diaper machine's performance.

3. Preventive maintenance

Regular maintenance is crucial for the smooth operation of your diaper machine. Our service includes scheduled inspections and maintenance to prevent breakdowns.

Customer Reviews

   

Score
 Remove

Review Title

Review Text

   the Baby Diaper Machine has given us peace of mind


Henry  2024-05-30

The reliability of the Baby Diaper Machine has given us peace of mind. We can fulfill orders on time without worrying about breakdowns or delays.
   The Baby Diaper Machine is easy


Ethen  2024-05-30

The Baby Diaper Machine is easy to operate and requires minimal maintenance, saving us time and resources. It's definitely worth the investment.
   the efficiency of the Baby Diaper Machine


Matthew  2024-05-30

Our operational costs have decreased significantly, thanks to the efficiency of the Baby Diaper Machine. It's a cost-effective solution for any diaper manufacturer.
   The Baby Diaper machine's flexibility


Carter  2024-05-30

The Baby Diaper machine's flexibility allows us to customize diaper designs according to market trends, giving us a competitive edge. Our customers appreciate the variety.
Start Customizing Your Machines Now!
Contact US
Manufacturer Address:222 Qiantong Road, Anhai Town, Jinjiang City, Fujian Province, China
Sale Tel: +86-17750870135
MP/Whatapp: +86-17750870135
Email: marketing@fjhaina.com

NEW KEYWORD

About Us

Products

Information