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UNK600 Full Surround U-Shape Baby Diaper Production Line

Full Surround U-Shape Baby Diaper Production Line
Product Details:
Place of Origin: CHINA
Brand Name: HAINA
Configuration: Confirmed per project
Model Number: UNK600
Payment & Shipping Terms:
Order Scope: Confirmed equipment modules
Quotation: Based on product and automation scope
Export Packing: Confirmed in offer
Lead Time: Confirmed in contract
Payment Terms: Confirmed in contract
Delivery Scope: Confirmed in technical agreement
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UNK600 is best understood as a sequence of controlled handoffs. The saved configuration combines servo drive, an HMI, buffered tension control, automatic web guiding and a full-surround waist structure. Each station can run, yet the finished diaper is acceptable only when the references carried from one station to the next remain aligned.

HAINA baby diaper production line equipment reference
UNK600 line view for route and access planning. Converting section used to identify station handoffs. Production section relevant to web tracking and commissioning. Finished-product reference for dimensional and waist checks.

UNK600 module map and control handoffs

01

Prepare rolls and absorbent inputs

Identify the hydrophilic topsheet, hydrophobic leg-cuff nonwoven, ADL, fluff pulp, SAP, tissue or nonwoven wraps and PE film by supplier lot. Winding direction and roll edge should be recorded before loading.

02

Build the absorbent body

The pulp, SAP and upper and lower wrap materials establish the core that later stations must hold in position. The approved sample and recipe provide the reference; the historical page does not state a universal dosage.

03

Form the chassis

Topsheet, backsheet, leg-cuff materials, elastics and ADL meet around the core. Servo synchronization and digital size change are recorded functions, but every planned size still needs its own recipe and measured sample.

04

Apply the full-surround waist

Nonwoven and elastic for the big waistband, together with the S-cut hook and glue materials listed in the source, create the defining U-shape construction. Registration after a splice or restart is a product-quality checkpoint, not merely a machine-motion check.

05

Fold, count and hand off

The old scope says the automatic stacker and packaging machine are to be defined by the customer. Pack count, discharge direction and communication with downstream equipment therefore belong in the project boundary.

Web-control interfaces between modules

The legacy description records a tension system with a buffer and automatic web guiding intended to support zero-speed splicing. That statement should be translated into a station list: which rolls can splice without stopping, where accumulation is available, which guide controls each web, and how many products are isolated after a join. A splice trial is complete only when the team records the roll, time, alarm response and first accepted diaper.

Operating envelope for the module map

Recorded itemLegacy valueFlow decision it affects
Design speed550 ppmMechanical reference for the configured route
Stable working speed450-500 ppmTimed-run target to verify with named materials
Dimensions24 m x 4 m x 3.6 mUnwind, service and downstream layout
Installed capacity300 kWElectrical distribution planning
Air pressure0.6-0.8 MPaPneumatic supply check
Machine weight70 tonsFoundation, unloading and lifting plan

The same table lists rejection at no more than 3 percent and efficiency at no less than 85 percent. Their counting rules are not defined in the old page, so HAINA should place the definitions, exclusions and sample interval in the signed FAT protocol.

Waist-lamination verification gate

Three references should meet at this station: the chassis centerline, the incoming waist-web edge and the elastic position after recovery. Inspection should include the first pieces after startup, every splice and every size change. A visually correct empty run does not replace a trial with the buyer's approved nonwoven, elastic, hook and adhesive grades.

  • Mark the sensor and correction point for the waist web.
  • Retain samples before and after a planned splice.
  • Measure waist position on each contracted size.
  • Record the operator action used to restore registration.

Safety and downstream module boundaries

The saved scope names an operating-side guard, emergency-stop switch, safety identification and a pull wire on the drive side. Acceptance should test each device in the state where it is intended to stop the line. The stacker and packer require a separate ownership table covering supply, controls, reject handling and recovery after a downstream stop.

Acceptance evidence by ownership

  1. Signed product drawing and one approved diaper for every size.
  2. Material schedule with roll data, supplier grade and approved substitutes.
  3. Recipe and tooling list used during the timed run.
  4. Good count, reject count, stops, splices and restart samples.
  5. Utility readings plus safety and downstream-interface records.

UNK600 source fact register

  • UNK600
  • Servo driven, intelligent HMI touch screen man-machine interface
  • At a zero-speed splice, the documented buffer-based tension control works with automatic web guiding to keep material travel stable.
  • The recorded full-process synchronization combines servo drive control with digital size change.
  • Customer requirements define the final automatic stacker and packaging-machine scope.
  • 550ppm
  • 450-500ppm
  • ≤3%
  • ≥85%
  • 24m*4m*3.6m
  • 300KW
  • 0.6-0.8Mpa
  • 70 tons
  • NW for big waistband
  • Elastic for big waistband

UNK600 flow questions

Does 550 ppm describe saleable output?

No. It is recorded as design speed. The legacy stable working range is 450-500 ppm, and saleable output also depends on the agreed efficiency, rejection definitions, product size, materials and packaging boundary.

Is automatic packaging included in the saved scope?

The historical text says the automatic stacker and packaging machine are to be defined by customer need. The final quotation must state exactly what is included.

What makes a waist-splice test useful?

Use the contracted waist nonwoven, elastic, hook and adhesive, then retain products before and after the splice. Position, recovery and reject handling should be measured against the approved sample.

U-Shape Baby Diaper Production Line

Dimensions(L×W×H8)

24m*4m*3.6m

Design Speed:

550ppm

Stable Working Speed:

450-500ppm

Rejection Rate:

≤3%

Efficiency:

≥85%

Power Source:

380V,50HZ

Machine Capacity:

300KW

Air Pressure:

0.6-0.8Mpa

Machine Weight:

70 tons


U-Shape Baby Diaper Production Line Description:


The U-Shape Baby Diaper Production Line is a state-of-the-art manufacturing system designed for the efficient and automated production of high-quality baby diapers. This production line incorporates advanced technology and engineering expertise to provide a comprehensive solution for diaper manufacturers.

Technical Features:

1. Automated Production: The U-Shape Baby Diaper Production Line is equipped with advanced robotics and automation systems, ensuring fast and accurate production processes. This minimizes human intervention and maximizes efficiency.

2. Flexibility: This production line offers a high level of flexibility, allowing for easy customization and adjustment according to specific manufacturing requirements. It can produce various sizes and types of baby diapers, meeting the diverse demands of the market.

3. High-Speed Operation: With its optimized design and cutting-edge machinery, the U-Shape Baby Diaper Production Line achieves exceptional production speeds, significantly increasing output capacity and reducing production time.

4. Quality Control: This production line integrates reliable quality control mechanisms, ensuring that each diaper meets strict quality standards. It includes automated inspection systems for detecting defects and irregularities in real-time, guaranteeing consistent product excellence.

 

Baby Diaper Production Line Application:

The U-Shape Baby Diaper Production Line caters to the needs of manufacturers in the baby care industry. It is suitable for producing disposable baby diapers, ranging from newborn sizes to larger sizes for toddlers. This production line enables manufacturers to meet the growing demand for high-quality diapers in both domestic and international markets.

 

Key Functions:

1. Material Handling: The U-Shape Baby Diaper Production Line efficiently handles various raw materials such as absorbent cores, non-woven fabrics, and elastic bands, ensuring smooth production flow.

2. Cutting and Shaping: The production line precisely cuts and shapes the materials into the desired diaper design, including waistbands, leg cuffs, and absorbent cores, ensuring optimal fit and comfort for babies.

3. Fusion and Assembly: The components are securely fused and assembled using advanced bonding techniques, resulting in leak-proof and durable baby diapers.

4. Packaging: Once the diapers are manufactured, the production line automatically packages them into convenient packs, ready for distribution and retail.

Precautions:

1. Maintenance and Inspection: Regular maintenance and inspection of the U-Shape Baby Diaper Production Line are essential to ensure optimal performance and prolong its lifespan. Follow the manufacturer's guidelines for servicing and inspecting the machinery.

2. Safety Measures: Operators should strictly adhere to safety protocols while working with the production line, including wearing appropriate protective gear and avoiding contact with moving parts.

3. Training: Proper training of operators is crucial to maximize productivity, minimize errors, and ensure safe operation of the U-Shape Baby Diaper Production Line. Provide comprehensive training programs to ensure proficiency in operating and troubleshooting the equipment.

4. Quality Assurance: Implement rigorous quality control processes throughout the production process to maintain consistent product quality. Regularly monitor and adjust the production parameters to meet quality standards.

In summary, the U-Shape Baby Diaper Production Line is an innovative and efficient solution for manufacturers in the baby care industry. With its advanced technology, flexibility, high-speed operation, and emphasis on quality control, this production line enables seamless production of high-quality baby diapers, meeting the demands of both domestic and international markets. Taking necessary precautions and ensuring proper maintenance will ensure optimal performance and safe operation of the production line.

U-Shape Baby Diaper Production Line

No. Raw materials
1 Hydrophilic NW (Topsheet)
2 Hydrophobic NW (Legcuff)
3 Elastic for Legcuff
4 ADL
5 Fluff pulp
6 SAP
7 Upper tissue/NW
8 Lower tissue/NW
9 Pe film
10 NW for laminating
11 Frontal tape
12 NW for S cut
13 Hook for S cut
14 Glue for S cut
15 NW for big waistband
16 Elastic for big waistband
17 Construction glue
18 Elastic glue
19 Wetness indicator glue

Baby Diaper Manufacturing Machine

Related Resource


Why Work With HAINA
1
Quality Guarantee
CNC finishing and work with famous brands.
2
Fast service
We concern what you concern.
3
One Year Warranty
We back our machines with acomprehensive 1-year warranty for your peace of mind.
4
Innovation
We continue improving and innovating, never stop.
UNK600 Full Surround U-Shape Baby Diaper Production Line Manufacturing Process
Designing a machine that meets your requirements.
The first phase for each project is designing the machine. During this period, our engineers and project manager will work with you closely, understanding the product specification, raw materials used, and the expected functions of the UNK600 Full Surround U-Shape Baby Diaper Production Line.
Purchasing parts and practising quality control.
After the machine design is confirmed with our client, our project manager will work with the procurement department for the purchase of parts and components used in the machine. All purchased components have to go through testings within the quality control department. Our staff make sure that each part is of the exact same quality and size as indicated on the machine design.
Assembling the whole machine
During this period, our staff at the assembly facility will assemble the UNK600 Full Surround U-Shape Baby Diaper Production Line according to machine drawing.
Calibrating the machine
After assemble of the whole machine, we will calibrate the UNK600 Full Surround U-Shape Baby Diaper Production Line and put it into trial operation. We start from setting standards of production speed,stability and product performance. Then we start the machine and test its actual performance. Our engineers and technicians will work together on the calibration and modification to meet our clients' demands.
Delivering the machine
After calibrating the machine inside our factory, we will then request the client in our facility to confirm the machine performance. Only when our client approves on the machine will we arrange the delivery.After the UNK600 Full Surround U-Shape Baby Diaper Production Line has reached the client's destination, technicians will be assigned on site, taking care of the assemble and calibration.
UNK600 Full Surround U-Shape Baby Diaper Production Line Related Services
Quality Guarantee
Quality Guarantee
CNC finishing and work with famous brands.
Fast service
Fast service
We concern what you concern.
One Year Warranty
One Year Warranty
We back our machines with acomprehensive 1-year warranty for your peace of mind.
Innovation
Innovation
We continue improving and innovating, never stop.

1. Remote monitoring and diagnostics

With advanced technology, we offer remote monitoring and diagnostics services, allowing us to detect and resolve issues with your diaper machine remotely, saving you time and resources.

2. Efficiency analysis and improvement

We analyze your production process to identify bottlenecks and inefficiencies, providing recommendations for improvement to optimize your diaper machine's performance.

3. Preventive maintenance

Regular maintenance is crucial for the smooth operation of your diaper machine. Our service includes scheduled inspections and maintenance to prevent breakdowns.

Customer Reviews

   

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   The baby diaper machine technology is excellent


amy  2024-05-30

The Baby Diaper machine technical support provided by the manufacturer has been excellent, ensuring that our production runs smoothly without any hiccups.
   The Baby Diaper Machine is easy


Ethen  2024-05-30

The Baby Diaper Machine is easy to operate and requires minimal maintenance, saving us time and resources. It's definitely worth the investment.
   The Baby Diaper Machine is a game-changer for our business


jone  2024-05-30

The Baby Diaper Machine efficient, reliable, and produces high-quality diapers consistently
   the Baby Diaper Machine has given us peace of mind


Henry  2024-05-30

The reliability of the Baby Diaper Machine has given us peace of mind. We can fulfill orders on time without worrying about breakdowns or delays.
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Manufacturer Address:222 Qiantong Road, Anhai Town, Jinjiang City, Fujian Province, China
Sale Tel: +86-17750870135
MP/Whatapp: +86-17750870135
Email: marketing@fjhaina.com

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